
What an Epoxy Garage Floor Job Involves
It starts with a walk of the slab: cracks, spalls, old coatings and any sign of moisture. Then comes grinding, repair, a base coat, a broadcast if you want one, and a topcoat, followed by a cure period before you drive on it. We give you each step and the parking date in writing.
Grinding Garage Concrete Open
A coating over sealed, painted or troweled-smooth concrete has nothing to grip, and it lets go in sheets once hot tires work at it. We diamond grind or shot blast the whole garage floor to an open profile, vacuuming the dust as we go, so the base coat bonds to the slab itself.
Moisture Testing a Garage Slab
Wisconsin’s dwelling code exempts an unconditioned attached garage from the vapor retarder required under other new slabs, under SPS 322.38. That means many garage floors have nothing below them to stop ground moisture, so we test with a plastic sheet or calcium chloride kit before choosing a primer.
What the Dwelling Code Asks of a Garage Floor
Under SPS 321.203, a garage floor has to be concrete or another noncombustible material that resists petroleum products and slopes to the door, to grade or to a drain. The code says nothing about sealing or coating it, so a coating is your choice, and we keep the slope working when we build one.
Coating Versus Replacing a Garage Slab
A slab that has heaved, settled badly or broken into loose pieces is a replacement job, not a coating job. Replacing a slab can be a permit question where a coating may not be, so we ask the city building inspector before anything is scheduled.
Road Salt and Calcium Chloride Damage
Deicers carried in on the tires soak into bare concrete, and repeated freezing works that brine against the surface until it scales and pits. A sealed, coated floor keeps that brine on top where it can be squeegeed off instead of inside the slab.
Coating a Garage in a Janesville Winter
The Afton and Janesville station normals show about 148 nights a year at or below 32 degrees, with a median last spring freeze in late April. Epoxy cures slowly in a cold slab, so an unheated garage often has to wait until the concrete warms rather than being coated in January.
Bubbles, Pinholes and Outgassing
Concrete holds air, and as a slab warms that air rises through a fresh coat, leaving bubbles and pinholes. We time coats to a falling slab temperature where we can and use a primer coat to seal the pores before the build coat goes down.
Epoxy Garage Floor Kits
A store-bought kit is usually a thin, water-based epoxy over an acid-etched floor, and it rarely survives hot tire pickup. A professional job uses ground concrete, a 100% solids epoxy at a measured thickness and a durable topcoat, which is the difference you are paying for.
What an Epoxy Garage Floor Costs
The price follows the square footage, the slab’s condition and the system you choose. Crack repair, removing an old coating, a moisture-mitigation primer, or a full flake broadcast all move the number, and our proposal lists each one so you can see why.
What a Coating Warranty Usually Excludes
Most floor coating warranties exclude failures caused by moisture coming up through the slab, and that exclusion matters more than the warranty’s length. We read every exclusion before the job is sold, starting with moisture, so you know exactly what is and is not covered.